Ahmed Elsayed Omar

About the Candidate

Contacts

Address:

1st Settlement-Banafseg 12- Villa

307 – New Cairo- Egypt

Mobile:

+20 1123882807

E-Mail:

ahmed-omar2014@hotmail.com

LinkedIn:

www.linkedin.com/in/ahmed-

omar-31890ba7

Education

Batchlor Degree

Cairo University

Mechanical Design and Production

2014

Job Skills

• Operational Excellence

• Lean Manufacturing

• Production Management

• Process Quality Control

• Quality QA/QC

• R&D

• System Design

Certifications

• Lean Green Belt (2023)

• Train the Trainer (2023)

• Industrial Control Automation

System (2014)

Classic control

PLC

SCADA

• SolidWorks Program

Software

• IGrafx (Value Stream Map)

• FlexSim (Process Optimize)

Languages

• English: Intermediate (B2)

• Arabic: Advanced (C2)

Ahmed Elsayed Omar

Quality Assurance Manager, Lean & CI Engineer, Operational Excellence, Lean

manufacturing systems, improving and developing industrial processes, Team

Manager

Summary: –

My previous experience will be eligible for me to Work in most of

Manufacturing industries.

Process control, Quality assurance (Internal Auditor), Production

Management, Quality control, and Automotive Manufacturing

Along with the use of Lean Manufacturing tools in my job (5 lean project with

Symbios Consulting office), a Good experience in Risk Assessment & FMEA

Experience: –

Manufacturing Quality Assurance Manager

Oriental Weavers

April 2024 – Present

• Develop standardized production, quality, and customer-service standards

• Identify potential risks before they become a problem, focusing on root

cause analysis and preventive action

• Perform internal and external quality audits and compile detailed reports

of findings

• Develop document management system configuration documents and

protocols

• Devising ways to improve the manufacturing process to ensure higher-

quality goods.

• Devising, improving, and reviewing new specifications and procedures for

products or processes, and training staff to use them.

• Oversee the activities of quality control technicians, ensuring adherence to

established protocols.

• Conduct audits and inspections throughout the production process to

identify and address quality issues.

• Manage non-conforming materials and products, ensuring proper

corrective action is taken.

• Lead root cause analysis to RCA to identify the source of quality issues

and implement preventive measures.

• Collaborate effectively with production, engineering, and other

departments to ensure quality is integrated throughout the manufacturing

process.

• Prepare comprehensive quality reports for management review and

continuous improvement initiatives.

• Build a strong team through coaching, mentoring, specific training and

performance evaluations

Continues Improvement & Lean Manufacturing Team Leader

Oriental Weavers

October 2021 – April 2024 Present (2 year 7 months)

• Deploy the Oriental Weavers Manufacturing System based on lean manufacturing concepts Using

principals (20 Keys Tool) with Symbios Consulting Group.

• Supports plant management to change the culture and mindset of people toward day-to-day

continuous improvement by leading others to and through implementation of OWMS activities.

• Design and develop material handling systems to improve the efficiency & Quality.

• Communicates and engages at all levels within organization to achieve operational excellence using.

• Introduce the basic lean tools to the shop floor level such as 5S, Visual Management, Standard

operation procedures, 8 type of waste, Process mapping, Lead Time breakdown, Takt Time,…etc.

• Evaluates current material handling process, considering innovations in material and methods.

• Lead and coach improvements activities to achieve most efficient and cost- effective handling and

packaging procedures.

• Train / assist Teams in learning of material handling Lean tools and techniques.

Achievements: –

• Managing Lean and innovation projects that save materials and time.

• Design and Establish New Production System OWPS.

• 200 hours of training for workers on the lean manufacturing systems.

• Lead 4 Lean Green belt Projects.

• Establish New KPI for Visual Management System.

Process & Lean Team Leader

Rajamec “Home Appliances”

March 2020 – October 2021 (1 year 8 months)

• Design and implementation of manufacturing Operation in Plant.

• Evaluate and improve on processes work instruction in manufacturing system

• Establish and implement Standers for Process Parameters

• Maintain reliable and safe manufacturing systems while train and guide resources Program.

• Improve total Operations performance capability and production volume while maintaining and

improving quality standards.

• Resolving escalated issues arising from operations and requiring coordination with other departments.

• Operation and Process Control using (SIPOC, Flowchart, PFMEA, Process )

• Study production Line balancing using Value Stream Mapping & Process Simulation

• Using Lean Manufacturing Tools (OEE, SMED,VSM , 5-S audit)

• Improve Process Flow & layout in Production Line

• Study production Line balancing and improved cycle times by 18%, decreased total production costs by

10%, and ensured optimized materials application for all processes.

Achievements: –

• Design a new Assembly Line of cookers (Layout – SOP – Inspection).

• Issuing 5 Proto-types of built-in cooker

Production Team Leader Engineer

Methode Electronics Malta Ltd “Automotive”

February 2018 – March 2020 (2 years 2 months)

• Lead Assembly Line and Operators to sustain process capability and production volume while

maintaining and improving quality standards

• Start up a new Product Assembly Line

• Establish and implement Standers for Process Parameters

• Using Lean Manufacturing Tools (OEE , VSM , 5-S )

• Build new master samples.

• Train operators on the lean manufacturing systems.

Process Engineer

Rajamec “Home Appliances”

March 2017 – February 2018 (1 year)

• Evaluate and improve on processes work instruction in manufacturing system

• Establish and implement Standers for Process Parameters

• Maintain reliable and safe manufacturing systems while improving production rates, efficiencies,

yields, costs and changeovers

• Improve process capability and production volume while maintaining and improving quality standards

• Process Control (SIPOC , Flowchart, Risk assessment , Process Control Plan )

• Using IGrafx Software for (Value Stream Mapping & Process Simulation)

• Using Lean Manufacturing Tools (OEE , SMED , 5-S audit )

• Improve Process Flow & layout in Production Line

Quality Assurance & Engineer

Rajamec “Home Appliances”

March 2016 – March 2017 (1 Year)

Qalioubia, Egypt

• Establish and implement auditing system covered all activities to ensure that all processes are

implemented according to its procedures & it’s effective

• Establish & implement document control system

• Review all document before issue to ensure that comply to ISO 9001 requirements

• Execute the planned audits for all activities &issuing audits reports.

• Preparation project of the technical file for a sign of CE mark “Conformité Européenne”

• Supervising Lean Manufacturing Project with “Symbios Consultin”