Dipak Malvania

About the Candidate

A dedicated professional with 15 years of Expertise in Reliablity, Asset management, Projects, planning & implementing predictive, breakdown & preventive maintenance schedules for various equipments as well as conducting regular shutdown inspections, repairs & replacements of spare parts to minimize downtime of Plant/Site.

Development and implementation of asset management strategies and services for equipment based on OEM guidelines & RIL best practices.

support manufacturing plants to improve process and equipment reliability and work with maintenance and operations to identify, prioritize, and execute improvement opportunities with failure elimination, and cost reduction goals.

Skilled in SAP for maintaining Orders, Purchase Requisition, Service Entry, Notification; codifying spares and creating bill of material for various equipment as per vendor datasheets thus ensuring the required inventory to cater plant maintenance requirement

Proficient in identifying areas of bottlenecks & breakdown and taking steps to achieve zero accident & customer complaints through the application of troubleshooting tools like root cause analysis

identification of improvement opportunities and cost reduction measures to achieve substantial reduction in project expenditure

Implemented process safety, electrical safety and plant safety procedures and followed ‘Zero Incident’ & implementing the same and ‘ZERO Tolerance’ in safety deviation

Imparted training & development to the assigned staff on relevant skills to enable them to become proficient on the job

Skilled in implementation of LOTO, Work Permit Planning, Scheduling, and Risk Assessment

Efficient in identifying appropriate control schemes / systems as per type of application; skilled in managing engineering/ technology including system applications, principles, techniques & procedures to optimize productivity.

Key Result Areas:

Enhancing maintenance resources & steering maintenance activities to ensure they meet all QHSE, Integrity and Corporate Assurance

Coordinate investigations of equipment related incident/accidents that may occur in the plant, Conduct in-depth Life Data Analyses.

Managing plant design modification through management of change (MOC) for reliability improvement

Devlop & review of SOW (Scope of work) for Major jobs & New installations.

Inventory management through SAP. BOM creation for electrical equipment.

Safeguarding health & safety culture, policies and procedures are promoted, communicated and implemented effectively to minimize risk, delegating roles and responsibilities as appropriate

Implementing:

Work Permit System, LOTO procedures

SMP/SOP (Standard Maintenance Procedure/Standard Operating Procedure)

Risk Assessment, TBRA (Task Based Risk Assessment), PHA (Process Hazard Analysis)

Check sheets, sharing learning from incidents (LFIs)

Performing daily equipment inspection, installation, pre-commissioning and commissioning as per RIL standard & specifications, Conduct quality checks for Preventive & Turn around maintenance activities.

Providing technical support to Detailed Engineering Team, sharing all learning’s from incidents throughout the team and achieving Electrical Safety Management (ESM) & Operating Management System (OMS)

Spearheading a team of 12 technicians engaged in a preventive, corrective & breakdown maintenance of plant utility packages, providing 24*7 support, overhauling of the machines & minimizing the breakdowns

Planning & implementing maintenance schedules, conducting periodic checks on equipment and managing technical documentation for the same

Reviewing blueprints, diagrams, schematic / electrical / engineering drawings, layouts, technical specifications for Projects, maintenance operations.

Setting up monthly/weekly reviews to ensure proper tracking of activities and ensuring discipline in execution

Implementing effective plant processes / procedures to facilitate robust production systems, process optimization, in-process / material quality control and documentation

Providing direction, motivation & training to the team for enhancing operational efficiencies of workforce

Liaising with Engineers, Supervisors and Technicians to coordinate activities and to work safely, complying with the obligations under Health & Safety regulations.

Reliability Improvement & Obsolescence Management Projects taken in various plants like CA, VCM/PVC, HDPE, GCU, EOEG, CPP under – 

73.5KA, 410VDC Rectifier Panel Replacement: Reviewed drawing, equipment inspection, planning for execution, installation, pre-commissioning, and commissioning activities 

33kV GIS: Reviewed of drawing, equipment inspection, installation, pre-commissioning and commissioning activities

UMPS (Combination of AC Drive + Battery Charger) For Motors: Performed equipment inspection, installation, testing and commissioning activities

UFRO plant: Reviewed detail engineering, equipment inspection, installation, pre-commissioning and commissioning activities for Distribution transformer, HT & LT motors, PCC, MCC, VFDs

220kV Switchyard Breaker: Planned, inspected, installed and commissioned activities Replacement of 220kV outdoor breaker

6.6kV Breakers: Replaced of old 6.6kV (Voltas make) breakers with new (Siemens make) breakers

6.6kV HT Motors: Steered pre-commissioning and commissioning activities of replaced HT motors (2x550KW, 6.6 kV)

Relay Replacement: Replaced Electromechanical relays with ABB make Numerical relays for Transformer 33kV/6.6kV (RET615, REF615), HT & LT motor feeder (REM615). Fast bus transfer implementation for 6.6kV board with ABB make SUE3000 relay.

220V & 110V Battery Charger Replacement: Strategized for replacement, installation, pre-commissioning and commissioning of Battery charger

415V MCC Extension: 415 V MCC Extension Panel Installation, pre-commissioning and commissioning activities

PA System Replacement: Planning for replacement, installation, pre-commissioning and commissioning of PA system

Other Projects: Installed, Pre-Commissioned and Commissioned LT Motors, LT PCC/MCC Panel, Transformers, LT/HT Switchgear, UPS, Battery charger, PA sys, and s

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