Maneesh Mohandas Nair

About the Candidate

MANEESH M NAIR
EMail:maneesh1nair@yahoo.com
Mobile: +91 7012448021; +91 8943682979
Permanent Address: 04/64-A Kizhakke Pandarathil
House, Pallur Desamangalam, Thrissur, Kerala
679532 India
Website:https://www.linkedin.com/in/maneesh-nair-9929411b/

Area of Interest
Research and Development, Lean Methodology, Just In Time Manufacturing, Learning and
Development Product Design and Modelling (CREO, SOLID WORKS, AUTO CAD, CATIA), Finite Element
Analysis (ANSYS APDL and WORKBENCH), Optimization through DFMA (Design for Manufacturing
and Assembly), Root Cause Analysis, Poka-Yoke Design, PLM Windchill, NPD Process, Mold
Development
Summary of Educational Qualifications
COURSES SCHOOL/COLLEGE UNIVERSITY/
BOARD
PERIOD CGPA %
M.Tech Machine Design Govt. Engineering College,
Trivandrum
APJ Abdul Kalam
Technological
University
2018-
20 9.11 87.3
B.Tech
Mechanical Engineering
Nehru College of
Engineering, Kerala
University of
Calicut
2013-
17 7.95 79.5
Higher Secondary Modern School, Noida CBSE 2012-
13 _ 84.6
Matriculation Modern School, Noida CBSE 2010-
11
10 95
Overall Summary of Experience
Year 2023-24
3 months International Assignment at IGW Iasi Romania, Awarded Six Sigma Green Belt, Product
Engineer Role for IGW Iasi Romania
Year 2022-23
Part of Global Talent Program IGW, Product Development in Railway Gear Box Manufacturing,
Training Sessions in Belgium and Romania
Year 2020-22
Technology Road Map, New Product Development in the Fan Division, Factory Development and
Literature Review and Research Activities at V-Guard Industries Limited, Kochi
Year 2017-18
Graduate Engineer Trainee at Bharat Gears Limited, Haryana as Automation In charge.
Summary of Awards and Accolades
▪ Six Sigma Green Belt Awarded from IGW Romania
▪ Six Sigma Yellow Belt Awarded from VGuard Industries Limited Kochi
▪ Certified Internal Auditor of ISO IATF 16949:2016 and ISO 14001:2015 in BGL, Faridabad.
▪ Best “Student of the year” award by Times of India 2009-10.

Detailed Summary of Experience
IGW India Pvt Limited, (From Aug’22 – Present)
Pune, Maharashtra, India
Assistant Manager
As an Assistant Manager at IGW, I actively contribute to the Young Development Program, where I serve as a Project
Engineer specializing in Rail Gear Manufacturing. Key responsibilities and achievements include:
Project Leadership: Lead Projects within the Young Development Program, overseeing the end-to-end lifecycle
of Railway Gears.
International Project: Successfully completed a Six Sigma Green Belt Project focusing on efficiency
Improvement for a Milling Machine in Iasi Romania. Achieved notable enhancements in operational efficiency.
Product Engineer: A new role of Product Engineer for IGW Romania is assigned, I am primarily responsible for
overseeing the production and development of gear wheels, pinions, collars, and assemblies. This involves
collaborating with esteemed clients such as Atlas Copco, Ingersoll, FS Elliot, and others to ensure that our products
meet their specifications and expectations. My key responsibilities include:
▪ Product Development: Leading the design and development process for gear wheels, pinions, collars,
and assemblies. This includes conceptualizing designs, creating detailed process models, and quality
sheets to meet client requirements.
▪ CAD Modeling: Utilizing PTC Creo to create accurate and detailed 3D models of the parts, ensuring
precision and adherence to specifications. This involves translating client requirements into technical
designs and collaborating with cross-functional teams to incorporate feedback and improvements.
▪ Process Drawings: Generating comprehensive process drawings to guide manufacturing processes.
These drawings detail the necessary steps and specifications for producing each component, ensuring
consistency and quality throughout the production cycle.
▪ Collaboration with Windchill: Leveraging Windchill to manage product lifecycle data and streamline
collaboration among team members. This includes organizing and sharing design files, tracking revisions,
and ensuring version control to facilitate seamless communication and coordination.
▪ By effectively managing the design and development process and leveraging cutting-edge CAD tools
such as PTC Creo and Windchill, I contribute to the successful production and delivery of high-quality
gear components to our valued clients.
V-Guard Industries Limited, (From Sep’20 – Jul’22)
Gurugram, Haryana
Engineer R&D
▪ New Product Development support in both ceiling fan and TPW (Table, Pedestal and Wall) Fan
section. Also, engaged to New Technology Research project in the division focusing literature surveys
and current market trends in the fan segment. Solid Works 2018 and Ansys Workbench were key tools
used for modelling and simulation activities.
▪ Fan Factory development activities at Roorkee, Uttarakhand. Calculated the OLE, Paint shop
rejection issue analysis, Assembly Line Balancing and PFMEA document data capturing in the plant.
Projects (Research Related)
▪ Air Purification in Fan – Study on air purification technology, prototyping and modelling the
module, keeping the aesthetic and functional aspects.
▪ Air Cooling Fan – Study on various cooling methods, prototyping and module design of
thermoelectric cooling.
▪ Predictive Maintenance – Collaboration with IIT Bombay, and support in development of
Artificial Intelligence device for predictive maintenance by capturing the vibration signatures in the
fan.

Projects (New Product Development Related)
▪ In-Mould Design (IMD) – Support the development activities in IMD for new Art Fan series and shade
matching in the metallizing operation.
▪ Injection Moulding – Support the prototype development activities of the plastic parts of the TPW
Fan and processed the injection moulding
▪ Pressure Die Casting – Support in the development of new molds at various suppliers of Pressure Die
Casting.
Bharat Gears Limited, FARIDABAD (From July’17 – July’18)
Graduate Engineer Trainee (GET)
Roles and Responsibilities:
Development of Fixtures and Tooling for Automation (focusing lean manufacturing) and Designing material
handling and movement system.
Achievements:
▪ Designed the Layout and PFA (Process Flow Analysis) of the BGL’s Dream Project: Implemented the
Just In Time (JIT) approach to create Cellular Manufacturing (single piece flow). This was the first
time any company had automation process in Hard Section of Bevel Gears in India.
▪ Completed the Project for Automation of new parts on Klingenberg and Mitsubishi C-Machines using
AUTODESK.
▪ Studied the Core Manufacturing and Quality tools including APQP, PPAP, SPC, MSA and PFMEA and
the implementation of the same through lean methodology within the plant.
As a part of MTech Curriculum
Ashok Leyland Limited, (From July’19 – Jan’20)
Plant-1, Hosur, Tamil Nadu
In-Plant Project Trainee
▪ M. Tech Thesis “Design and Development of Training Fixtures for the discrete parts of 200 HP
BS-VI Engines” was done.
▪ Total of 10 different Training fixtures for Discrete Fitments including HC Dozer, EGR Fitment,
Exhaust Braking, OCV Fitment was modelled using SOLID WORKS and AUTOCAD and was installed
in the Skill Development Center at Ashok Leyland Limited.
▪ Design for Manufacturing and Assembly (DFMA) was the main tool to finalize the design.
▪ A new unique methodology “Manufacturability Cost Index (MCI)” was developed to retrieve the best
cost effective design which lead to the overall reduction of cost by 52%.
▪ The load and Fatigue analysis was also conducted using ANSYS Workbench and functionality was
approved.
Personal Details
Father’s Name: Sh. K P Mohandas
Date of Birth: 06 July 1995
Marital Status: Single
Languages Known: English, Hindi, and Malayalam
Passport No: Z7434993 (Validity: September 2033)
Hobbies: Singing and Listening Music, Playing Tabla