Moustafa Madkour

About the Candidate

From January 2021 till now.

Employer: Asyad international Company, Aramco projects, Saudi Arabia.

Title of job: Instrumentation & Control Engineer.

Work Description

Review and analysis of vendors technical-commercial proposal.

Execute loop check, pre commissioning and commissioning phase performing the functional tests.

Supervise instruments Equipment installation cables laying, meggering, termination, and systematization.

Calibration (any control valve e.g., pressure, temperature, level, and flow control valves; transmitter e.g., pressure, temperature, level, and flow transmitters and any type of gauges, temperature, pressure and level switches).

Conduct DCS pre-FAT, FAT and SAT.

Monitor instruments Inspection and Testing.

Familiarity with all types of ARAMCO Drawings.

Assist in solving Engineering and Construction issue.

Check and updates IFC drawings as per site condition.

Check construction activities such as installation, cable termination, grounding, Tubing installation, tubing Leak test, Loop checking, pre-commissioning, commissioning and logic function testing of field instruments and control system.

Familiar with Saudi Aramco Engineering Standards, IEEE, IEC, National Electrical Code and NEMA.

Ensure all electrical installation complies with the design, specification and as per IFC drawings.

Daily routine of inspection at site and pre-inspection before raised of RFI.

Supervises crew in the installations of instrumentation equipments.

Ensures installations are in accordance with specification, drawings, Aramco standards and safety standards.

Well conversant with P&ID, Instrument HOOK UP drawing etc.

Hydro Testing of impulse line and inspection of the instruments.

From June 2018 till September 2020.

Employer: Kharafi National Company, Doha West Power Plant (GE Gas Turbine LM6000 PC), Kuwait.

Title of job: Instrumentation & Control Engineer.

Work Description

Maintenance and troubleshooting Woodward MicroNet GE LM6000 PC gas turbine control system.

Maintenance and troubleshooting Woodward Atlass II + GE Fanuc plc GE LM6000 PC gas turbine control system.

Planning and carrying out GE LM6000 PC gas turbine preventive and corrective maintenance.

Deal with Woodward Graphical Application Program (GAP).

GE Proficy Machine Edition Programming Software.

GE IFix 3.5 and GE Proficy Cimplicity HMI/SCADA.

Maintenance and configuration Bently Nevada 3500 Vibration Monitoring system.

Calibration and troubleshooting hydraulic and electrical actuator valves.

ROCKWELL Factory talk view studio HMI/SCADA

Maintenance and troubleshooting Allen Bradly PLC (Contrologix).

Maintenance and troubleshooting ABB 800xa DCS and OPC Server.

Maintenance and troubleshooting FLOTECH gas compressors.

Maintenance and troubleshooting instrument air compressors.

Maintenance and troubleshooting TRANE Chiller and cooling tower.

Maintenance, test and troubleshooting fire alarm protection systems (NN100, CO2 and Foam).

Maintenance, test and troubleshooting gas detection protection systems.

Review engineering documents (P&IDs, ‎Datasheets, System architecture drawings, Schematic diagram, Vendor manuals, etc.)

From / to: June 2010 till June 2018.

Employer: Middle Delta Electricity Production Co. – Talkha – Egypt.

Title of job: Instrumentation & Control Engineer.

Work Description

Upgrade the control system of 8 gas turbines from GE MK II to GE MK VIe.

Experienced in DCS and PLC troubleshooting and downloading.

Error detection and correction of process control systems (including GE Mark II, III, IV, and VIe).

Hands on experience with GE ToolboxST and Proficy HMI / SCADA Cimplicity.

Review and analysis of tender’s technical-commercial proposal.

Prepare the General and functional specifications for Field Instruments.

Execute unit start-up and performance tests ensuring proper and safe operation of the machine.

Execute loop check and commissioning phase performing the functional tests.

Participate in overhauls and all kinds inspections.

Make preventive and corrective maintenance.

Routine maintenance, calibration, installation and repairing the field instruments

[Switches, sensors, transducers and transmitters (Temperature, Pressure, Flow and

level)].

Calibration and maintenance for servo valves and LVDTs.

Supervise cables laying, meggering, termination, and systematization.

Calibrate transmitters with hand pumps and with 375and 475 HART communicator.

Installing and calibrating proximity sensors.

Maintenance and calibration of valves actuators (motorized, pneumatic, solenoid).

Troubleshooting deluge fire protection system and install fire (thermal, flame and smoke detector) sensors.

Check the electrical signals, wiring and connections.

Repairing the electronic cards and change the internal components of them.

Maintenance and troubleshooting gas turbine and Steam turbine with stop valves, control valves, emergency hydraulic system and all Probes (vibration, axial, eccentricity, speed…….and etc).

From / to: March 2008 till June 2010.

Employer: Middle Delta Electricity Production Co. – Mansoura – Egypt.

Title of job: Combined Cycle Shift engineer.

Work Description

Combined Cycle Shift engineer operating plant equipment including startup, shutdown, control, monitoring and defects reporting.

The project consists of 8 HRSG (Vogt Co. made, 47 T/H, 52 bar, DMC Controlled) Feed water pumps (250 HP,82 bar) Operating 2 x 50 MW GE Steam Turbine STAG 405 Speed Tronic & Mark III controlled.

Operating of plant electrical system (3.3 KV switch gear & auxiliary transformers) Pump house (670 HP, 11200 T/H) Condenser cooling pumps, Raw & chlorine pumps, BOP & MAC equipments.

From / to: February 2006 till March 2008.

Employer: Middle Delta Electricity Production Co. – Mansoura – Egypt.

Title of job: Gas Turbine Shift engineer.

Work Description

Gas Turbine Shift Engineer Operation of (8 x 25 MW) GE F5 Gas Turbine power plant equipment & their auxiliaries Speed Tronic Mark II control system.

Operating & maintaining the power plant with the maximum availability.

Observing job progresses, hence reporting to concerned regarding conditions noted and actions taken Implementing preventative and corrective maintenance procedures.

Troubleshooting actual and potential problems areas and implementing viable solutions.

Raising defects for equipment & doing isolation according to the work order permit.

Operation of electrical system (220 KV Switch gear & 11.5/220 KV Transformers)

Abnormal & Emergency operations & Startup & Shutdown of Power Plant Units.

Handling plant firefighting & fuel system.

SKILLS:

Software: GAP, ToolboxST, Rslogix 5000, Microsoft Office.

Languages: Arabic Mother Tongue.

English Very good command reading, writing and speaking.

Lab: Hart communicator, millimeter, multiprocess calibrators, Vibration tester, hand tools, etc.

Hardware: Experience building and troubleshooting computers, servers

Excellent in coordination, monitoring and supervisory skills. Multi-Tasking abilities and able to meet schedules and deadlines.